In our modern plastic injection moulding plant we offer the production of plastic parts for a wide range of industries - from automotive, electronics, consumer goods,... to the medical sector. We have currently 30 injection moulding machines, mostly from Engel and Arburg. We are also equipped with a machine for two-component plastic injection moulding.
We have also newly purchased fully electric machines from FANUC for more economical and precise production of complex parts.
# machines
30
max. weight of part
1500g
shifts
24/5
clamping force
50-500t
max. tool size
920mm
delivered parts
>37 mil. (2023)
we offer
- injection moulding of thermoplastic parts (including 2K)
- overmoulding of inserts
- followed operations such as ultrasonic welding, pad printing, assembly,...
we also offer
- assistance in product development - optimizing part design for injection moulding technology - wall thicknesses, ribbing,...
- processing of mould filling studies - mould-flow analysis
- tool production in our own toolshop
- sampling - PPAP or EMPB
- production including maintenance and repair for the entire lifetime of the mould
- providing mould and product changes according to your requirements
we specialize in
- more technically complex parts
- appearance parts
injection moulding plant
- production hall - 1.600 m2
- 3-shift operation (24 hours a day, 5 days a week)
- managed by the Helios Inuvio (ERP) and Plantmaster (MES)
- supported by automation for better process stability
- most machines are equipped with linear robots- older machines have been equipped with sprue pickers- belt conveyors, sprue sorters
- central drying and transport of material from PIOVAN
- certified according to ISO 9001, ISO EN 14001 and IATF 16949
equipment of injection moulding plant
processed materials
We process most thermoplastic materials - especially:
- PA6.6, TPU, TPE, PP, ABS, PE, POM, PC, PC-ABS, PBT,...
Of course you can also process composite materials filled with glass fibre (GF), glass beads (GK), talc, carbon fibre,....
Because we work with customers from different industries, we use materials from a wide range of primarily European manufacturers.
In addition to these standard materials, we also have experience with high-end materials such as:
- PPA GF45 - polyphthalamide reinforced with 45% glass fibre - high temperature resistance (short term up to 310°C), high strength and higher chemical resistance than PA
- PSU - polyphenylsulfone - temperature resistance over 200°C, itself V0 non-flammable, excellent chemical resistance
- PBT GF20 + 10% long stainless steel fibres - the material is conductive and the parts serve to shield electromagnetic radiation
mould care is supported by our own toolshop
Small mould repairs are made almost immediately - by our own maintenance. We have the following equipment at our use:
- CNC milling machine
- lathe
- surface grinder
- round grinder
- EDM erosion machine
- drilling machines, band saw, ....
Our own fully equipped toolshop can help with major repairs or modifications.